7062G-1.5-11/DT04-6P-E003 6 Pins Male Automotive Electrical Connector with Copper Contact for Cars

1. Product Type Features

This 7062G-1.5-11 / DT04-6P-E003 is a professional heavy-duty male automotive electrical connector, officially designated with TE internal part number DT04-6P-E003 and internal description REC, 6P, GRY, N, CAP. Belonging to the standard DT automotive connector series, it is specially engineered for vehicle power circuits and on-board electrical interconnection systems. The connector features a strict rectangular solid structure, purely designed for dedicated automotive wiring connection with no mixed or hybrid signal interference functions. It is a standard housing exclusively customized for male terminals, equipped with original factory integrated fully sealable waterproof structure, perfectly adapting to extreme working conditions such as engine compartment high temperature, chassis mud, rainwater soaking and dust accumulation. The primary locking buckle is integrally formed with the housing body, featuring strong clamping force, anti-vibration and anti-loosening performance for long-term vehicle driving. Adopting mature wire-to-wire connection system, it realizes reliable butt joint and stable conduction between two sections of automotive wires and cables, fully compliant with SAE automotive industry standards, suitable for OEM original vehicle assembly, wiring harness factory batch production and aftermarket replacement maintenance.

2. Configuration Features

This male automotive connector adopts optimized modular industrial configuration with practical end cap reinforcement modification, which effectively strengthens the overall tightness, dustproof performance and waterproof sealing stability of the housing. The internal cavity is designed with zero blank cavity position, making full use of the internal structural space without redundant gaps, avoiding dust accumulation and internal circuit short-circuit hidden dangers. It is configured with 6 independent standard wiring positions, scientifically arranged in 2 uniform parallel rows, with precise and standardized centerline pitch and row spacing. Each internal conductive channel is isolated independently, with no current crosstalk or signal mutual interference during long-term high-load operation. The overall layout is neat and standardized, compatible with automated harness assembly equipment for mass production, and also convenient for manual quick plugging, wiring inspection and on-site maintenance in auto repair scenarios, greatly improving overall wiring work efficiency.

3. Electrical Characteristics

Equipped with high-standard comprehensive electrical performance, the connector supports multi-range mainstream automotive nominal voltage architecture including 12V, 24V and 48V, fully matching all kinds of passenger cars, commercial vehicles, new energy vehicles and engineering machinery on-board low-voltage power supply systems. The durable stable operating voltage reaches 250V VDC and 250V VAC, which can continuously and safely bear long-term high-load power transmission for vehicle core electrical modules. The built-in high-quality copper male pin contacts have excellent conductive efficiency, with the maximum safe contact current rating up to 13A, stably supporting automotive power distribution circuits, engine auxiliary electrical components, body control modules and high-current equipment power supply. The internal conductive structure has ultra-low contact resistance, stable thermal conductivity, no overheating, no power attenuation, effectively ensuring long-term safe and fault-free operation of automotive power circuits.

4. Body Features

The whole connector housing is integrally injection-molded with high-quality professional PA GF glass fiber reinforced engineering plastic raw materials, with solid texture, high mechanical strength, smooth and burr-free surface, no deformation and no color difference. The original primary industrial color is practical gray, which is dirt-resistant, oil-resistant and corrosion-resistant, not easy to fade and aging in complex vehicle environments. It adopts 180° standard straight cable exit angle design, which makes the on-board wiring harness layout neat and orderly, saves limited installation space inside the vehicle body, avoids wire bending damage and extrusion abrasion. The housing has excellent impact resistance, compression resistance, low temperature resistance and high temperature aging resistance, resisting engine oil erosion, humid air, ultraviolet radiation and strong vibration, and can maintain complete structural stability in all-season complex vehicle working environments.

5. Contact Features

Matched with high-purity copper precision pin-type male contacts, adopting Size 16 unified industry standard contact specification, the accurate mating pin diameter is 1.59 mm, which perfectly fits the supporting female terminal docking size, ensuring accurate alignment and tight plugging. The male pins are processed by precision electroplating technology, with strong oxidation resistance, corrosion resistance and high temperature resistance, maintaining stable and efficient conductive performance in humid, dusty and oily under-hood environments. The contact structure is optimized with high structural rigidity, not easy to deform or bend after repeated plugging and unplugging. It can keep stable docking state under long-term vehicle bump vibration, effectively avoid poor contact, power failure and signal interruption, and ensure continuous and stable power transmission of automotive circuits all year round.

6. Dimensions

Manufactured with high-precision automotive special injection molds, all dimensions are strictly controlled in line with DT series original factory standards. The detailed dimensional data is standardized: connector height is 24.16 mm, product total length is 47.19 mm, product width is 20.83 mm, internal centerline pitch is 3.81 mm, and row-to-row spacing is 4.45 mm. It supports compatible insulation diameter range from 2.23 mm to 3.68 mm, matching most mainstream automotive wiring harness specifications. The overall size is compact and reasonable, suitable for installation in narrow gaps of vehicle engine bays, chassis electrical boxes and body wiring positions. All dimensions are highly interchangeable with original DT04-6P-E003 connectors, no need to replace tooling, directly plug and play for replacement and batch assembly.

7. Usage Conditions

This male automotive connector has excellent ultra-wide temperature environmental adaptability, with a professional operating temperature range of -55 °C to 125 °C, adapting to extreme freezing cold northern winter environments and long-term high-temperature heat radiation of summer engine compartments. With top-level IP68 and IP6K9K dual high waterproof and dustproof ratings, it can fully resist heavy rain soaking, high-pressure water gun flushing, mud intrusion, sand dust accumulation and oil pollution. It supports stable long-term working in open-air chassis wiring, engine peripheral high-temperature areas, outdoor vehicle lamp circuits and other harsh positions, with no shell cracking, sealing aging or conductive failure, and long service life.

8. Summary of Key Attributes

6-pin two-row gray male sealed automotive power connector, model 7062G-1.5-11 / DT04-6P-E003, TE standard DT series housing for male terminals, end cap enhanced sealing design, zero blank cavity, wire-to-wire interconnection, 12/24/48V multi-voltage universal, 250V high voltage resistance, 13A max current copper pin contacts, 1.59mm mating diameter, PA GF reinforced housing material, 180° straight wire outlet, polarization anti-misinsertion, terminal position assurance, strain relief with accessories, cable free-hanging mounting, IP68/IP6K9K waterproof, -55°C to 125°C wide temperature resistance, fully compliant with SAE J2030 and UL94 flame retardant standard, high vibration resistance, automotive power circuit dedicated male connector.

9. Application Guidance

Mainly used for automotive main power distribution circuits, engine control unit power wiring, new energy vehicle low-voltage auxiliary power systems, truck and engineering machinery chassis electrical connection, vehicle body heavy-current module wiring, outdoor waterproof lamp harness assembly and other power circuit scenarios. Widely applicable to passenger cars, commercial vehicles, agricultural machinery, construction machinery and special vehicles. Ideal for OEM complete vehicle supporting factories, professional wiring harness processing manufacturers, auto parts wholesale enterprises, auto repair and maintenance shops, and mechanical equipment electrical renovation projects for batch procurement and matching use.

10. Installation Notes

Before installation, check the integrity of the PA GF housing, sealing rubber ring and copper male pins to ensure no deformation, no oxidation and no damage. Align the polarization anti-misinsertion structure accurately during operation to avoid reverse insertion and wrong assembly. Push the connector hard until the integrated locking mechanism clicks tightly to confirm complete locking. Match the wire insulation diameter within 2.23–3.68mm range for crimping, do not use wires beyond the compatible specification. Do not exceed 13A maximum current load to prevent circuit overheating. Strain relief needs to be fixed with matching accessories to prevent wire pulling and terminal falling off. After installation, test waterproof performance and docking firmness to ensure stable long-term operation.

11. Compliance and Standards

The housing adopts high-performance PA GF glass fiber reinforced material, which passes strict 12mm flame test in accordance with UL-94 flame retardant safety standard. All products fully comply with SAE J2030 international automotive electrical accessory industry specifications. The waterproof performance, mechanical strength, electrical safety and temperature resistance have passed third-party authoritative testing, reaching IP68 and IP6K9K professional waterproof grades. All production processes comply with automotive environmental protection standards, non-toxic and pollution-free. Finished products are packed in moisture-proof, dust-proof and shockproof export cartons, suitable for cross-border international logistics transportation and large-scale warehouse inventory storage, with complete compliance qualifications and reliable quality assurance.