TE Internal #: 1-1564522-1
TE Internal Description: 8POS,TAB 2.8X0.8,TAB HSG,ASSY
Nominal Voltage Architecture (V): 12 | 24 | 48
Connector & Housing Type: Housing for Male Terminals
Number of Positions: 8
Sealable: Yes
Operating Temperature Range: -40 – 140 °C [ -40 – 284 °F ]
This high-performance 8-pin male automotive connector is engineered for heavy-duty vehicle power and signal wiring applications, adopting a solid rectangular overall outline structure with no mixed and hybrid connector design, ensuring pure and stable circuit transmission without signal interference. It is a professional housing specially customized for male tab terminals, built with reliable fully sealable waterproof structure to achieve excellent dustproof, waterproof and anti-corrosion performance for harsh under-vehicle environments. Different from ordinary plastic connectors, the primary locking feature is designed on the terminal itself, providing stronger clamping force, anti-vibration performance and long-term anti-loosening effect during vehicle driving. Adopting mature and stable wire-to-wire connector system, it realizes safe and reliable interconnection and power transmission between two sections of automotive wire and cable harnesses. All structural designs comply with international automotive industry standards, suitable for OEM original vehicle assembly, wiring harness factory batch production, engineering machinery electrical matching and aftermarket maintenance replacement.
The connector adopts optimized industrial-grade configuration features, equipped with a total of 8 independent core wiring positions, reasonably and neatly arranged in 2 standard rows to ensure uniform force, balanced current distribution and stable plugging experience. Multiple row-to-row spacing options including 6.8mm, 7.25mm, 7.7mm, 7.9mm and 9.5mm are available to adapt to different wiring harness tooling and assembly equipment requirements, with flexible and strong compatibility. The internal cavity layout is scientific and compact, with no redundant idle positions, effectively saving installation space and avoiding internal dust accumulation and short circuit hidden dangers. The centerline pitch is fixed at 6mm, fully matching mainstream automated harness production line equipment. The standardized configuration greatly improves batch assembly efficiency, reduces manual assembly errors, and is convenient for enterprises to carry out unified classification management, large-volume centralized procurement and standardized warehouse inventory.
This automotive male connector has superior comprehensive electrical characteristics, supporting multi-range nominal voltage architecture covering 12V, 24V and 48V, fully compatible with passenger vehicles, commercial vehicles, new energy vehicles and various engineering machinery low-voltage and medium-voltage power supply systems. The maximum safe operating voltage can reach 60 VDC, which can stably bear long-term continuous power supply of vehicle power distribution modules and high-power electrical accessories. Equipped with high-quality conductive male tab terminals, the maximum contact current rating can reach 30A, which can steadily support high-current automotive electrical equipment, power drive components and on-board heavy-load circuit operation. The internal conductive structure has ultra-low contact resistance, good thermal conductivity, no heating, no power loss, ensuring continuous, safe and stable electrical transmission without overload burnout and leakage risks.
The connector main body is made of high-strength industrial PBT GF30 glass fiber reinforced engineering plastic material, with high hardness, strong compression resistance, impact resistance, cracking resistance and permanent anti-aging performance. The primary product color is classic industrial black, which is dirt-resistant, oil-resistant and not easy to fade and yellow after long-term outdoor and under-hood use. It supports dual cable exit angles of 90° and 180°, which can flexibly adapt to different vehicle wiring space layouts, avoid sharp bending and extrusion damage of wire harnesses, and optimize on-site wiring routes. The connector is designed with keying code A, which plays a foolproof anti-misplug role to prevent wrong assembly and reverse connection of circuits. The overall shell has excellent oil corrosion resistance, dust erosion resistance and temperature alternation resistance, and can maintain stable structural performance in all harsh vehicle environments for a long time.
Matched with high-precision standard tab-type male contacts, the professional contact size is 2.8mm, and the precise mating tab width is also controlled at 2.8mm, ensuring accurate alignment, tight fitting and seamless docking with supporting female terminals. The male tab contacts are made of high-purity high-conductivity copper alloy with anti-oxidation electroplated surface, which can resist humid environment, dust corrosion and long-term high-temperature baking, and always maintain stable conductive performance. The contact structure has high rigidity and is not easy to bend and deform after repeated plugging and unplugging. Cooperating with terminal self-locking design, it can effectively resist vibration and shaking during vehicle driving, prevent virtual connection, power failure and poor contact faults, and ensure uninterrupted stable current output of automotive power circuits all year round.
Produced by high-precision professional automotive molds, all dimensions are strictly in line with industry standard specifications. The connector height is 48.1mm, product length is 40.6mm, and product width is 27mm, with reasonable overall structure and strong three-dimensional stability, suitable for installation in vehicle chassis, electrical boxes and engine peripheral fixed positions. A variety of row-to-row spacing options are available to meet different harness assembly requirements. The centerline pitch is 6mm with high precision and strong interchangeability. The overall size is fully compatible with mainstream matching accessories on the market, no need to modify assembly fixtures and molds, directly replace and install, effectively saving production line adjustment time and enterprise procurement costs.
This heavy-duty automotive connector has ultra-wide temperature environmental adaptability, with an operating temperature range of -40°C to 140°C, and the maximum resistant temperature can reach 140°C. It can resist severe cold frost in alpine regions, and also withstand long-term high-temperature heat radiation near automobile engines, without shell brittleness, aging and terminal failure. With IP67 high-level waterproof and dustproof protection rating, it can effectively isolate rainwater soaking, high-pressure water flushing, mud splashing and dust accumulation. It is suitable for long-term stable work in chassis exposed wiring, outdoor vehicle lamp circuits, engineering machinery peripheral electrical equipment and other harsh positions, with strong environmental resistance and long service life.
8-pin 2-row rectangular black male automotive power connector, PBT GF30 reinforced housing material, IP67 waterproof grade, wire-to-wire connection system, housing for male tab terminals, terminal integrated locking structure, keyed alignment type with keying code A, 2.8mm standard male tab contacts, 30A high current carrying capacity, 60 VDC high voltage resistance, 12/24/48V universal voltage, dual 90°/180° cable exit angle, free-hanging cable mounting, no terminal position assurance, no strain relief, -40°C to 140°C ultra-wide temperature resistance, UL 94V-0 high flame retardant, heavy-duty waterproof power connector, high vibration resistance, corrosion resistance, fully interchangeable, suitable for automotive and engineering machinery power harness matching.
Widely applicable to passenger cars, commercial vehicles, new energy logistics vehicles, construction machinery, agricultural machinery and special engineering equipment. Mainly used for vehicle main power distribution circuits, engine peripheral high-current power wiring, chassis waterproof electrical module connection, outdoor lamp power harness assembly, engineering vehicle control system wiring and heavy-load electrical equipment supporting connection. It is the preferred matching part for vehicle OEM factories, large wiring harness processing enterprises, auto parts cross-border suppliers and mechanical equipment electrical renovation projects, suitable for batch bulk procurement and long-term stable supporting use.
Before installation, check the integrity of the IP67 sealing ring and the surface of the male tab terminals to ensure no oxidation, no deformation and no damage. Confirm keying code A direction to ensure correct keyed mating and avoid reverse insertion. Crimp 2.8mm terminals firmly with qualified automotive cables to ensure solid crimping. Insert terminals in place until the terminal self-locking structure clicks and locks tightly. Select 90° or 180° cable exit angle according to actual wiring needs to avoid sharp bending of the harness. Do not exceed 30A maximum current and 60VDC working voltage to prevent overheating safety hazards. Do not expose the connector to strong chemical corrosive liquid for a long time. After installation, check the waterproof sealing performance to ensure long-term stable and safe operation.
The housing adopts PBT GF30 high-performance reinforced flame-retardant material, which has passed UL 94V-0 highest flame retardant test, meeting international automotive fire safety standards. The product reaches IP67 professional waterproof and dustproof grade, and all mechanical, electrical and temperature resistance indicators have passed third-party authoritative testing. It fully complies with SAE automotive electrical industry specifications and international environmental protection standards, non-toxic and pollution-free. Finished products are packed in moisture-proof, dust-proof and shockproof export cartons, suitable for cross-border long-distance shipping and large warehouse storage. The quality is stable and reliable, with complete compliance certificates, fully meeting the strict requirements of formal auto factories and cross-border e-commerce platforms.
| Product Type Features | |
| Connector Shape | Rectangular |
| Mixed & Hybrid Connector | No |
| Connector & Housing Type | Housing for Male Terminals |
| Sealable | Yes |
| Primary Locking Feature | On the Terminal |
| Connector System | Wire-to-Wire |
| Connector & Contact Terminates To | Wire & Cable |
| Configuration Features | |
| Number of Positions | 8 |
| Number of Rows | 2 |
| Electrical Characteristics | |
| Operating Voltage (VDC) | 60 |
| Nominal Voltage Architecture (V) | 12 | 24 | 48 |
| Body Features | |
| Cable Exit Angle (°) | 90 | 180 |
| Primary Product Color | Black |
| Connector & Keying Code | A |
| Contact Features | |
| Contact Type | Tab |
| Contact Size | 2.8mm |
| Mating Tab Width | 2.8 mm [ .11 in ] |
| Contact Current Rating (Max) (A) | 30 |
| Mechanical Attachment | |
| Mating Alignment | With |
| Mating Alignment Type | Keyed |
| Terminal Position Assurance | No |
| Strain Relief | Without |
| Connector Mounting Type | Cable Mount (Free-Hanging) |
| Housing Features | |
| Housing Material | PBT GF30 |
| Centerline (Pitch) | 6 mm [ .236 in ] |
| Dimensions | |
| Connector Height | 48.1 mm [ 1.894 in ] |
| Product Length | 40.6 mm [ 1.598 in ] |
| Product Width | 27 mm [ 1.063 in ] |
| Row-to-Row Spacing (mm) | 6.8 | 7.25 | 7.7 | 7.9 | 9.5 |
| Row-to-Row Spacing (in) | .268 | .285 | .303 | .311 | .374 |
| Usage Conditions | |
| Operating Temperature Range | -40 – 140 °C [ -40 – 284 °F ] |
| Operating Temperature (Max) | 140 °C [ 284 °F ] |
| Operation/Application | |
| Circuit Application | Power |
| Industry Standards | |
| UL Flammability Rating | UL 94V-0 |
| IP Rating | IP67 |