936291-2/70216C-2.8-11 2 Pin Male Assembly Wiring Harness Automotive Connector Car Electrical Wire Socket

(1) Overview

The 936291-2 is a 2-position cap housing from the 090 SLD (Sealed) series. It is designed as a black sealed cap assembly that mates with the corresponding plug assembly (e.g., 0-936248-2, 090 SEALED 2P PLUG ASSY) to form a complete sealed connector system. The product is intended for automotive and industrial applications requiring water resistance. The nominal voltage rating is 12 V DC.

(2) Key Features and Requirements

Ratings:
Voltage: 12 V DC
Temperature: 25±5°C (ambient test condition, not maximum operating)
Humidity: 65±20% (test condition)
Test Requirements and Procedures:
Appearance: No crack, damage, distortion permitted.
Connector engage and disengage force: 10 kgf or less.
Reverse insertion between housings: Shall not be incorrectly inserted by applying force of 20 kgf.
Reverse insertion between terminal and housing: 5 kgf or more.
Engage force between terminal and housing: Max 1.5 kgf or less.
Terminal retention force: Min 10 kgf.
Terminal engage and disengage force (female): 0.15–1.0 kgf (disengage).
Crimp strength: 0.5 SQ: Min 9 kgf or more; 0.85 SQ: Min 13 kgf or more.
Voltage drop: Max 3 mV/A (initial).
Insulation resistance: Min 250 MΩ (initial between terminals).
Leakage current: 1 μA or less.
Connector clip panel engage force: Max 12 kgf or less.
Connector clip panel retention force: Min 15 kgf or more.
Strength of housing lock: Min 10 kgf or more.
Housing lock releasing force: Max 6 kgf.
Environmental Test Performance:
Cold temperature test (-40°C, 120 hours): Appearance no crack/damage/distortion; insulation resistance min 100 MΩ; current leakage max 100 μA.
Cold and hot temperature shock test (200 cycles): Appearance no defect; voltage drop max 10 mV/A; sealing min 0.5 kgf/cm².
High temperature test (80°C or 120°C for 300 hours): Appearance no defect; voltage drop max 10 mV/A; sealing min 0.5 kgf/cm².
Temperature humidity test (25°C, 65% RH, 25 hrs, 5 cycles): Appearance no defect; voltage drop max 10 mV/A; insulation resistance min 100 MΩ; current leakage max 100 μA.
Dust test (1.5 kg Portland cement, 1 hour): Voltage drop max 10 mV/A.
Waterproof test (120°C for 40 min, then room temp water spray, 48 cycles): Sealing max 0.5 kgf/cm²; appearance no defect; insulation resistance min 100 MΩ; current leakage max 100 μA.
Oil and liquid test (engine oil 50°C, gasoline, brake fluid, washer fluid, coolant): Appearance no defect; voltage drop max 10 mV/A; sealing min 0.5 kgf/cm².
Ozone test (40±3°C, 10 ppm, 24 hrs): Voltage drop max 10 mV/A; sealing min 0.5 kgf/cm²; appearance no defect.
Salt water test (35°C, 5% salt spray, 24 hrs, 4 cycles): Voltage drop max 10 mV/A; insulation resistance min 100 MΩ; current leakage max 100 μA.
Sulfur (SO2) gas test (40±3°C, 10 ppm, 24 hrs): Voltage drop max 10 mV/A.
Complex environment endurance test (120°C or 80°C for 48 hrs, then vibration 4.4G, 20-200Hz, 40 hrs each axis, current cycling 120 cycles): Appearance no defect; crimp tensile strength min 9 kgf (0.5SQ) / 13 kgf (0.85SQ); voltage drop max 10 mV/A; temperature rise max 40°C; instant short circuit max 10 μs.

(3) Environmental Compliance

EU RoHS (2011/65/EU): Compliant, including Delegated Directive 2015/863/EU.
EU ELV Directive 2000/53/EC: Compliant.
China RoHS 2: No restricted substances above threshold.
EU REACH (EC) No. 1907/2006: Compliant, SVHC-free according to ECHA Candidate List of February 2026 (253 substances).
Halogen Content: Low halogen – Br, Cl, F < 900 ppm per homogeneous material. Also BFR/CFR/PVC free.
Solder Process Capability: Not suitable for soldering processes.

(4) Applicable Wire Sizes

Not specified.

(5) Mating and Accessories

The 936291-2 cap housing mates with the 090 SEALED 2P PLUG ASSY (part number 0-936248-2). A cover housing (0-936311-1) is available for the plug connector. The series also includes sealed chip resistor connectors for CAN (0-936578-2, 0-936584-2).

(6) Qualification Status

Successful qualification testing on the subject product line has not been completed. The Qualification Test Report number will be issued upon successful qualification testing.

(7) Conclusion

The 936291-2 is a 2-position, black, sealed cap housing for the 090 SLD series. It is designed for 12 V DC applications requiring water resistance (sealing tested to 0.5 kgf/cm² minimum). The housing meets RoHS, ELV, REACH, and low halogen requirements. Performance requirements include terminal retention force min 10 kgf, voltage drop max 3 mV/A initial, insulation resistance min 250 MΩ, and leakage current max 1 μA. Environmental tests cover cold, heat, thermal shock, humidity, dust, waterproof, oil/fluid exposure, ozone, salt spray, sulfur gas, and complex vibration with temperature cycling.